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Millings Driveway: Cost, Coverage and How to Install It Right

Updated · By the Roof to Footing editors

A millings driveway is made from asphalt millings: the chunks and crumbs ground off old roads when they're resurfaced. Spread 3 to 4 inches thick and compacted, millings bind together as the old asphalt in them softens in the sun, giving a firm, dark surface that sits somewhere between gravel and pavement. Millings cost about $10 to $20 per ton for the material, according to HomeAdvisor and Angi, and a ton covers roughly 60 to 80 square feet depending on depth.

How much you need

Depth Coverage per ton (approx.) Tons for a 12 x 50 ft driveway (600 sq ft)
3 inches about 80 sq ft about 7.5 tons
4 inches about 60 sq ft about 10 tons

Coverage figures are from HomeAdvisor (3 inches) and Angi (4 inches). Order 5 to 10 percent extra for compaction and edges. Delivery is usually extra and depends on distance.

Installation steps

  1. Prepare the base. Strip sod and topsoil down to firm subsoil. If the ground is soft or clay, lay a woven geotextile fabric and 4 inches or more of compacted crushed stone first. A millings surface is only as good as what's under it.
  2. Shape for drainage. Give the driveway a crown (higher in the center) or a cross-slope so water runs off, roughly 1/4 inch per foot.
  3. Spread the millings evenly with a skid steer or tractor box blade, in lifts of 2 to 3 inches.
  4. Wet lightly and compact each lift with a vibratory roller or plate compactor. Rolling is what turns loose millings into a surface. A heavy roller does a far better job than a plate.
  5. Let the sun finish it. Millings keep tightening over the first hot season as the asphalt binder softens and traffic packs them. Rolling again after a few warm weeks helps.

Installing on a hot day helps the millings bind faster. Spreading them in cold weather works, but they'll stay loose until summer.

Optional: seal it

Spraying an asphalt emulsion over compacted millings, or doing a chip seal on top, makes a tighter, more pavement-like surface and keeps the top from raveling. It adds cost but extends life.

Pros and cons

Pros Cons
Much cheaper than new hot-mix asphalt Rougher, more textured surface than asphalt
Firmer and less dusty than gravel once it binds Quality varies by batch; can contain debris
Reuses road material Can soften and track in extreme heat at first
Patches easily with more millings Snowplows can catch loose areas

How long it lasts

A well-compacted millings driveway on a good base commonly lasts many years with occasional top-ups of a ton or two in low spots and potholes. Lifespan depends far more on the base and drainage than on the millings.

Before you order

  • Ask the supplier whether the millings are screened (more uniform) or "run of mill."
  • Check local rules. A few towns and states restrict recycled asphalt near streams, wetlands or wells.
  • Look at a driveway they've done that's at least a year old.

For how millings compare with crushed recycled asphalt and new asphalt, see recycled asphalt driveway.

Sources

Related guides

All driveways guides